There have been several posts about the battery on the XPS 15 restricting the touchpad so that the physical touchpad buttons stop working.
I started having the same problem recently with my XPS 15 7590 after a couple of years of use. It didn't happen at once. Instead it was a gradual restriction that got worse over several months before it became really difficult to do a left mouse click. The soft touch still worked, but I must admit I preferred the physical click.
On close inspection, it seems there are two problems, neither of which Dell have owned up to (I had a long call with them today).
Firstly a design issue in my opinion, in that the gap between the underside of the touchpad and the battery is very small and very critical. Any swelling at all of the battery causes it to press against the underside of the touchpad and stop the buttons working. The touchpad actually requires a good millimeter or so to be free between it and the battery so that when you press the touchpad, the bottom of it has some room to move.
This was actually solved quite easily. I just installed some thin M2 nylon washers on all the screw holes under the battery. This has the effect of lifting the battery up slightly and gives the touchpad some more room underneath. It doesn't compromise any airflow and may actually improve it, so I would highly recommend this as it's a cheap fix and definitely solves the problem. Only use nylon washers in case you drop one inside your laptop. You can get them online for about a quid.
Then there's the battery itself. Looking closely at my battery, I can't see any visible swelling, so it may just be an imperceptible amount. LiPo batteries are prone to swelling if they overheat (the gel electrolyte emits gases that cause the swelling). When this happens you should replace the battery, however the battery management electronics is supposed to prevent overheating and overcharging, so it sounds like there's could be a longer term battery management problem. Basically there shouldn't be any swelling under normal use.
Also I recommend keeping the fans and heatsink on the laptop free of fluff as it does build up (I remove the fans on mine every few months and give them and the heatsink fins a careful vacuuming).
Finally I recommend installing the Dell Power Manager app (free from the Microsoft Store) as that allows you to modify the charging and cooling parameters to reduce the maximum charge from 100% and run the fans for more active cooling than would otherwise occur. Obviously charging less and cooling more will all help with eliminating battery swelling, but will give you shorter use times on each charge. I suggest playing with the settings until you come up with something that works for you.
I do like my XPS 15. I think it's probably the best laptop on the market and hope that Dell acknowledge these small niggles to help make it even better in the future.
Good point. In my case the problem didn't occur for almost 2 years though and there isn't a problem with the touchpad itself so I would think that replacing the palmrest assembly wouldn't make any difference. They have to replace the whole assembly as the touchpad is manufactured into the palmrest making it impossible to remove separately - another poor design decision!.
Also I see that other customers have said that Dell have replaced the palmrest but it hasn't made any difference (unsurprisingly), so it seems that Dell are sending out service engineers and replacing palmrests unnecessarily!
What drew my attention to the height of battery was that there are some black foam pads stuck to the underside of the palmrest during manufacture that only seem to serve to keep the battery pushed away from the touchpad. However they do restrict airflow slightly, so I'm sure the engineers that design the laptop have done that to try to solve this problem. However, they're only on one side of the touchpad. The other side looks like it's space for a 2" SATA SSD, although mine has an M.2 SSD so that space is empty. I guess a similar foam pad on that side might also solve this problem.
Dell did offer to sell me a new battery for £55 including shipping so long as I return the old battery to them so they can inspect it. I might take them up on that offer but my battery is working fine. The only issue with their offer is that the paperwork they sent through says that the battery will be a refurbished one with only 90 days warranty. I'll give them a call back today on that point as I might replace the battery if they send a brand new one with a full warranty.
Another thing I've noticed is that the laptop seems a little cooler since I installed those standoff washers, so maybe this fix has helped with the airflow. Dell please take note!
Just installed my bigger battery and solved this problem. Put 2 thin lines of hot glue on the outer metal fram edges of the trackpad. This will stop the battery from pushing on the trackpad hinge. When you screw back the bottom lid make sure the the 2 center philip screws are loosen 1 full rotation (this will stop the trackpad from bulging out). Hope this helps.
XPS_Man
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Posted May 9th, 2022 16:00
Nice post
P.S. Though dell batteries are covered for 1 year only, in case swell Dell will replace Battery as well as touchpad as long as machine is in warranty